SERRATED FIN TUBE FOR DRYING PLANT ASTM A335 P9 11CR HEAT TRANSFER
Manufacturing Process
1.Design the serrated fin tube, confirm the detailed parameter with the customers, which mainly includes the pipe length, OD, thickness, fin height, the number of fins within 1 meter and the serrate parameter.
2.Cutting the pipe to fixed length. Customers have different need with the fin tube length, so we need to cut the steel pipe into different length.
3.Split steel coil into steel strap. The height of fins is equal to the width of steel strap, so we need to cut the coil into the strap according to different fins height.
4.Then we need to punch on the strip,and Weld the steel strip on to the steel pipe.
We have one subsidiary, Function is as follow
Detail:
| General extrusion production capacity | General specifications of Extruded Fin Tubes |
Extrusion Facility: 10 finning machines.
Daily capacity up to 3000 meters.
Extruded fins type: solid plain and serrated. | Tube OD: 12mm min.~50.8mm(2'') max.
Tube Length: 18 meters max.
Fin Height: 16.5 mm max.
Fin Thickness: appr. 0.4mm/0.5mm/0.6mm
Fin Pitch: 1.5mm min. |
Description:
Manufacturing Process
A smooth core tube is inserted into an aluminum sleeve and then the fins are extruded out of the aluminum sleeve.
Fins Type:
The fins are solid plain or serrated into 12,16 or 24 segments or as your design.
Unfinned Section
Both plain ends with appr. 10mm~50mm and gaps (Unfinned Section) in the middle.
Surface Coating
Both bare ends of Bimetallic Finned Tubes shall be Zinc or Aluminum that metallized applied by an electro spray arc system coating.
Accessories
Tube Support Box, Clamp or Spacer Box(Materials: Aluminum, Zinc or Stainless Steel).
Applications:
The common application fileds are:
- Heat exchangers units for power plant(electric, nuclear, thermal and geothermal power plants);
- High corrosive systems (condensers, evaporators, sea water desalinations, fertilizing, urea systems, ammonia, gas, corrosive acids);
- The petroleum, chemical and petrochemical industries;
- The food processing and refrigeration industries;
- Natural gas treatment;
Specifications:
Extruded Bimetallic Finned Tube is combined with two different materials.
| Items | General Materials | Popular ASTM Materials |
| Core Tube Material | Any metallic materials, as carbon steel, low-alloy steel,
stainless steel, brass, copper,
cooper-nickel alloys, aluminum bronze, nickel alloys etc. | 1. Carbon Steel: A179, A192,SA210 Gr A1/C,A106 Gr B
2. Stainless Steel: TP304/304L,TP316/TP316L/316Ti,
A789 S31803/S2205 etc...
3. Copper:UNS12200/UNS14200/UNS70600,
CuNi70/30,CuNi 90/10
4. Titanium: B338 Gr 2 |
| Fins Material | 1. Aluminum Alloy
2. Copper. | 1. Aluminum(Alu.1100,Alu.1060,Alu.6063)
2. Copper. |
| All dimensions are in Inches and specification upon your requests. |
| Tube OD | Fin Height | Fin Thickness | Fins per Pitch(Density) |
| 5/8 | 3/8,1/2 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10, 11, 12 |
| 3/4 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10, 11, 12 |
| 1 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10, 11 |
| 1 1/4 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10, |
| 1 1/2 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10, 11 |
| 1 3/4 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10 |
| 2 | 3/8,1/2,5/8 | .015/.016/ .020 | 4, 5, 6, 7, 8, 9, 10 |
| Please email us for more information. |
Competitive Advantage:
- We have more than 10,000 square meters workshop, including 10 extrusion finning machines, daily extrusion capacity up to 3,000 Meters.
- The extrusion finning machines are designed and assembled by ourselves and we can offer you finning machines, extrusion muff sleeves and all accessories (extrusion finning disks) etc...
- DR-extruded bimetallic fin tubes maximum operating temperature: 300 degree. The transfer coefficient remains steady.
- DR-extruded bimetallic fin tubes have stronger fins than other mechanical fins, like L, LL, KL, and G, so it is much easier to clean.
- In application of high stress and corrosive condiction, DR-extruded bimetallic fin tubes provides an excellent technical and economical savings in comparsion to a costlier single alloy tube, as the use of costlier material is reduced to the min.
Product Tags:
|
|
Serrated Fin Tube For Drying Plant Astm A335 P9 11CR Heat Transfer Images
|
